High-capacity structural steel racks designed to optimize vertical space and withstand local seismic requirements.
Providing next-generation structural logistics and warehousing components worldwide.
Nanjing Everack Storage Equipment Co., Ltd. (established in 2014) brings over 12 years of core industrial design and structural manufacturing expertise. Specializing in advanced storage formats like cantilever systems and high-density pallet racks, we serve third-party logistics (3PL) providers, cold storage operators, and heavy industries globally.
How the Archipelago's booming infrastructure drives the demand for specialized structural storage.
Indonesia's rapid growth as an industrial powerhouse is reshaping global logistics. The expansion of manufacturing corridors along the Tol Trans-Jawa—connecting industrial zones from Bekasi, Karawang, Cikarang, to Surabaya—has escalated the demand for high-capacity warehouse space. Heavy-load material processing industries, ranging from steel manufacturing, aluminum profile extrusion, automotive parts supply, to timber extraction, require sturdy storage solutions that guarantee safety and optimize footprint efficiency.
Storing irregular, long, and heavy materials like steel rebars, PVC pipes, copper rods, and raw timber in high-cost warehouse zones presents massive operational hazards. Traditional floor stacking wastes up to 70% of vertical storage potential and increases risk profiles. The implementation of heavy-duty cantilever racking has emerged as the premier operational solution for Indonesian supply chain managers seeking high structural reliability and rapid material accessibility.
Moreover, Indonesia's geographic location on the "Pacific Ring of Fire" demands that industrial installations prioritize structural integrity. Dynamic seismic movements require warehouse racks designed according to strict horizontal and vertical force calculations. In cities like Jakarta and Surabaya, standard racking solutions fail local safety tests. Our engineered racking designs are pre-calculated using Finite Element Analysis (FEA) to ensure compliance with seismic loading parameters (Zone 4 and Zone 5 guidelines), preventing catastrophic storage failure.
Integrating global advanced material engineering with localized micro-climate protection.
Explore our structured manufacturing flow designed to maintain zero-defect standards for every batch shipped to Southeast Asia.
Every profile undergoes a standardized inspection regimen to verify long-term load capacity.
Our dedicated Quality Control department comprises 45 certified QC inspectors. Operating in shifts, they verify steel coil consistency using ultrasonic flaw-detection equipment. The raw material chemistry is cross-verified for carbon and manganese ratios to guarantee cold-forming capacity without micro-fracturing along the bends.
During roll-forming, laser calipers constantly monitor profile variations. Tolerances are kept within 0.5mm per 10 meters of post length. Any deviation triggers automated line stops to prevent defective batches from reaching the welding stages.
Adapting storage architectures for optimal performance across regional hubs.
High-density land-constrained warehouses require optimized vertical storage. Dynamic selective pallet racks with double-deep configurations are designed to maximize floor space usage in Jakarta and Tangerang.
Heavy manufacturing hubs in East Java demand rugged cantilever arms for steel bar stock, heavy metal components, and extrusion structures. Heavy-load designs accommodate crane operations.
Port warehouses in Semarang and Makassar require extra-heavy zinc coatings. Our hot-dip galvanized finishes protect structural columns from humid air and high maritime salinity.
Answers to engineering, shipping, installation, and design queries from procurement leads.
We perform Finite Element Analysis (FEA) based on the structural requirements of standard building regulations (AS4084). By adjusting base-plate dimensions, using thicker upright steel (up to 4.0mm Q355B structural steel), and integrating solid diagonal back bracing, our systems are engineered to withstand horizontal forces in high-risk zones like Java and Sumatra.
High relative humidity accelerates corrosion on standard painted finishes. To mitigate this risk, we apply a high-quality electrostatic powder coating with a minimum thickness of 80–120 microns, preceded by a thorough chemical pre-treatment. For outdoor applications, we supply hot-dip galvanized steel, which forms a robust zinc-iron alloy barrier against rust.
Yes, customization is our primary service. We adjust column heights (up to 12 meters), cantilever arm lengths (600mm to 2000mm), and load capacity profiles (from 500 kg up to 4,000 kg per level) to match your inventory profile. Our R&D team generates 3D CAD drawings to verify layout optimization prior to production.
Our manufacturing processes comply with ISO 9001 quality management systems. All structural designs and safety factors adhere strictly to CE (European Conformity) standards and AS4084 steel storage racking regulations, ensuring compliance with international safety inspections.
Yes, we provide detailed technical drawings, assembly guides, and video tutorials for local construction crews. For larger installations, our team can provide remote technical guidance or deploy supervisors to ensure structural alignment and safety adherence.
From heavy industrial storage to retail presentation solutions, built for durability.
Aligning storage designs with global industrial trends and automated logistics.
Modern supply chains are transitioning toward smart, connected ecosystems. In response, high-capacity structural racking designs are incorporating technology integrations. Systems are designed to integrate with automated storage and retrieval systems (AS/RS), allowing cranes and smart shuttles to navigate the rack faces automatically. This shift increases spatial throughput and reduces mechanical wear on structural components.
Our engineering division is developing structural profiles with integrated sensor cavities. These allow logistics operators to monitor stress loads in real time, alerting system engineers if overload conditions are met. This preventative approach to safety is becoming a standard request among multinational operators in logistics corridors.
Environmental compliance is also steering manufacturing guidelines. Cold-formed steel profiles now utilize non-VOC powder coat mixtures, significantly reducing emissions during manufacturing. Our closed-loop water treatment plants and high-efficiency induction furnaces ensure that our carbon footprint remains controlled, satisfying environmental procurement audits for global supply chains.
Everack