Stacking Racks & Shelves Manufacturer & Factory

Precision-Engineered Industrial Storage Solutions for Global Logistics & Modern Supply Chains

Nanjing Everack: Standardizing Enterprise Storage Solutions

Established in 2014, Nanjing Everack Storage Equipment Co., Ltd. represents over 12 years of core industrial competency, specialized engineering development, and physical systems manufacturing. Located within the heart of the heavy manufacturing zone of Nanjing, China, our manufacturing facilities span a total structural area of 38,500 square meters.

By developing structural load configurations based on strict Finite Element Analysis (FEA), we provide global supply chains, e-commerce giants, cold chain operations, and automotive manufacturing enterprises with stacking systems that maximize volumetric density.

With 9 years of export operations, our global footprint extends across North America, Western Europe, and Australia, yielding an annual export value of USD 28.5 million. Through active structural validation and regulatory tracking, we bridge the gap between heavy structural engineering and real-world warehouse efficiency.

12+
Years R&D Experience
38.5k
Sq. Meters Facility
$28.5M
Annual Export Revenue
1200+
Supply Chain Partners

R&D Engineering & Tailored Customization

How Everack structures and validates materials to achieve exceptional performance under high load pressures.

FEA Structural Testing

Utilizing high-order Finite Element Analysis (FEA) and 3D CAD modeling to construct seismic-resistant, robust racking frames designed for diverse spatial configurations.

Custom Load Capacities

Configurable engineering designs supporting physical payloads from 500 kg up to 4,000 kg per level, adjusting panel thickness and profiles to fit specialized industrial needs.

Seismic Safety Ratings

Structural validation to comply with AS4084 guidelines, standard CE regulations, and ISO 9001 quality management rules, ensuring overall structural integrity.

Quality Assurance & Inspection Protocols

Quality management is integrated directly within every station of our automated assembly and manufacturing lines. The Quality Control division, consisting of 45 certified QC inspectors, monitors materials processing, welding integrity, and protective surface treatments.

  • Raw Material Testing: Ultrasonic flaw detection and digital steel thickness calibration of structural coils.
  • Weld Inspection: Automated robotic weld seam analysis and Magnetic Particle Testing (MPT).
  • Stress Testing: Full-scale static and dynamic structural loading simulation on specialized hydraulic jigs.
  • Coating Validation: Salt spray testing, gloss levels evaluation, cross-hatch adhesion verification, and dry film thickness testing.

Global Supply Chain Synergies

Supported by over 1,200 upstream raw material suppliers, including state-operated steel mills, chemical coaters, and automated assembly tool makers, we secure high-grade carbon steel (such as Q235B and Q355B) at competitive rates.

Our standard surface finishes are optimized using electrostatic thermoset epoxy powder coatings or industrial hot-dip galvanizing, providing structural protection for both outdoor installations and sub-zero cold storage operations.

Advanced Production Line & Machinery

A step-by-step look at our manufacturing workflow, showcasing the modern machinery and processing stages behind our high-performance systems.

Raw Materials
Raw Materials
Wiredrawing
Wiredrawing
Strengthening
Strengthening
Strengthening Rib
Strengthening Rib
Metal Mesh Production
Metal Mesh Production
Raw Materials Preparation
Raw Materials Preparation
Cutting
Cutting
Bending
Bending
Punching
Punching
P-Beam Rolling
P-Beam Rolling
Diagonal Brace Rolling
Diagonal Brace Rolling
Occluding Beam Rolling
Occluding Beam Rolling
Column Production
Column Production
Automatic Welding
Automatic Welding
Powder Spraying
Powder Spraying
Plate Shearing Machine
Plate Shearing Machine
Plate Bending Machine
Plate Bending Machine
Sawing Machine
Sawing Machine
Punching Machine
Punching Machine
Laser Cutting Machine
Laser Cutting Machine
Automatic Welding Machine
Automatic Welding Machine
Grinding Machine
Grinding Machine
Shot Blasting Machine
Shot Blasting Machine
Spraying Production Line
Spraying Production Line
Hot Cleaning Furnace
Hot Cleaning Furnace
CNC Curve Gear Grinding Machine
CNC Curve Gear Grinding
Milling Machine
Milling Machine
Wiredrawing Machine
Wiredrawing Machine
Strengthening Machine
Strengthening Machine
Strengthening Rib Machine
Strengthening Rib Machine
Metal Mesh Production Line
Metal Mesh Production Line
P-Beam Rolling Mill
P-Beam Rolling Mill
Diagonal Brace Rolling Mill
Diagonal Brace Rolling Mill
Occluding Beam Rolling Mill
Occluding Beam Rolling Mill
Automatic Column Production Line
Automatic Column Production
Welding Robot
Welding Robot

Global Logistics Applications & Macro-Industry Solutions

Analyzing localized demands, supply chains, and evolving storage requirements across global sectors.

1. Third-Party Logistics (3PL) & E-Commerce

Modern high-throughput 3PL hubs require highly adjustable racking profiles that can handle diverse SKU dimensions. Stacking racks and modular systems enable operators to adapt vertical storage structures to seasonal demand spikes, minimizing reliance on fixed floor footprints.

By leveraging boltless configurations and quick-assembly snap-in shelving, fulfillment centers reduce assembly times, optimizing processing speed and lower operational overheads.

2. Automotive & Heavy Machinery Manufacturing

Heavy industrial components, steel tubes, and raw assemblies require rigid, high-capacity storage. Standard pallet systems often lack the flexibility needed for awkward profiles, making heavy-duty cantilever racks and custom metal storage platforms essential.

Everack's specialized line of cantilever systems and custom carriers provides stable, high-load support. The structural framing prevents material sagging and deformation, ensuring safe operations in demanding industrial environments.

3. Cold Chain Storage & Food Processing

Cold storage operations operate under strict climate control, making spatial efficiency highly critical. Standard storage finishes can degrade rapidly under sub-zero temperatures, leading to potential structural failures.

To address this, Everack provides hot-dip galvanized and low-temperature resistant powder coatings. These specialized surface finishes prevent steel oxidation in environments down to -30°C, ensuring long-term structural integrity.

4. Construction Materials & Outdoor Metal Yards

Storing structural steel pipes, timber, rebar bundles, and building panels requires robust racking configurations that resist exposure to outdoor elements.

Our heavy-duty outdoor cantilever racking features integrated slope structural bases and weatherproofing. Engineered for durability, these systems provide reliable performance in demanding, exposed environments.

Why Sourcing from Everack (China) Optimizes TCO

Procuring warehouse equipment involves balancing production costs, structural quality compliance, and logistical complexities. Sourcing directly from Nanjing Everack offers clear operational advantages:

  • High-Grade Structural Steel: Direct access to premium Chinese steel producers ensures reliable mechanical properties and structural load-bearing performance.
  • High Production Capacity: Automated robotic welding systems and rolling mills ensure consistent fabrication quality and fast lead times for large projects.
  • Regulatory Alignment: Products are designed and certified to meet key standards, including ISO 9001, CE, and AS4084 guidelines, ensuring smooth regulatory approvals in target markets.
  • Cost Efficiency: Integrated manufacturing, automated processes, and proximity to major shipping ports help minimize overall procurement and shipping costs.

Global Logistics Compliance Standards

We coordinate structural testing protocols to align with local requirements:

AS4084 Australia Standard
RMI United States RMI
FEM 10.2 European FEM Code

This compliance ensures our designs integrate smoothly with local safety regulations and warehouse design parameters.

Expert Engineering Q&A

Addressing the key technical, material, and structural questions raised by global logistics and warehouse planners.

What steel grades are used in your manufacturing processes?

Our structural elements are made using high-tensile hot-rolled steel coils, primarily Q235B and Q355B (equivalent to ASTM A36 and ASTM A572 Grade 50). This choice of materials ensures high yield strength and ductility, allowing our rack uprights and support beams to maintain stability under heavy structural loads.

How does Everack calculate the safe load capacity per rack level?

Load capacities are calculated using Finite Element Analysis (FEA) software. We simulate load distributions and compute structural stress profiles. Physical load tests are also performed on automated testing rigs to confirm that actual deflections align with design tolerances (e.g., L/200 deflection limit according to AS4084 guidelines).

Can your industrial stacking systems be customized for sub-zero cold storage?

Yes. For cold storage and freezer applications, we apply specialized low-temperature powder coatings or hot-dip galvanizing. These surface finishes protect the underlying steel from condensation and oxidation, preventing hydrogen embrittlement down to temperatures of -30°C.

What are the shipping and lead time parameters for large international projects?

Our manufacturing facility in Nanjing is located close to major logistics hubs and ports (including Shanghai and Nanjing ports). Standard lead times range from 20 to 35 days from project approval to port delivery. We containerize all components, using custom bundling and steel bands to prevent transit damage.

Do your warehouse systems comply with AS4084 and CE safety certifications?

Yes, all structural configurations undergo strict testing to ensure compliance with Australian AS4084-2012 standards, European CE regulations, and ISO 9001:2015 quality standards. This global compliance ensures smooth integration with international safety guidelines.

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