High-Capacity Structural Pallet Racking & Industrial Shelving Solutions Engineered to AS4084 & EN Structural Standards for Irish Supply Chains
Consult Our Structural EngineersEngineered for extreme loading requirements (>500kg up to 4500kg per level), optimized for Irish industrial applications, high-density warehousing, and global logistics hubs.
Navigating supply chain evolutions, post-Brexit logistics routing, and structural requirements for modern warehouses in Dublin, Cork, Shannon, and Galway.
The industrial landscape in the Republic of Ireland has experienced structural transformation. Driven by the rapid growth of the pharmaceutical, medical device, technology, and third-party logistics (3PL) sectors, the demand for highly efficient, high-density warehouse storage systems has surged. Companies operating out of industrial parks like Park West Industrial Park (Dublin), Shannon Industrial Estate (Clare), and Ringaskiddy (Cork) require racking solutions that maximize vertical space while maintaining compliance with rigorous European safety standards.
Following changes in UK trade routes, Ireland has positioned itself as a direct entry point to the EU single market. Dublin Port and Rosslare Europort have seen unprecedented volumes of freight, driving the development of vast logistics hubs along the M50 and M1 corridors. For warehouse managers, this means storing heavier loads per pallet slot—often exceeding 500KG, and frequently scaling up to 1,500KG or 2,000KG per level—requiring highly reliable cold-formed structural steel profiles.
Furthermore, because Ireland enforces strict workplace health and safety laws under the Health and Safety Authority (HSA), any racking installation must comply with structural design codes. This includes EN 15512 (Steel static storage systems - Adjustable pallet racking systems - Principles for structural design) and AS4084 guidelines, ensuring maximum structural integrity against accidental forklift impacts and seismic actions.
Fully designed to meet European standards, providing load verification certificates for Irish safety inspectors.
Corrosion-resistant finishes including hot-dip galvanizing and structural epoxy coatings for temperature-controlled pharma storage.
Adaptable upright profiles allowing flexible beam levels as your logistics operations grow.
Over 12 years of core industry experience in industrial racking design, manufacturing excellence, and global compliance.
Nanjing Everack Storage Equipment Co., Ltd. was officially established in 2014, operating as a premier enterprise in industrial racking design and structural manufacturing. Situated in a modern industrial center in Nanjing, China, our manufacturing facility spans an expansive building area of 38,500 square meters. As a specialized global vendor with 9 years of dedicated export experience, our products are distributed across North America, Western Europe, and Australia, generating an annual export revenue of USD 28.5 million.
Our structural designs are engineered by a professional team of 68 R&D engineers who utilize Finite Element Analysis (FEA) and 3D CAD modeling. This ensures that every racking component—from our vertical upright columns to our heavy-duty load beams—withstands seismic activity and dynamic forces. Our quality management processes are certified under ISO 9001 and comply with European CE and AS4084 safety parameters.
A transparent overview of our production capabilities—from premium raw materials to automated powder coating and final quality inspection.
Every pallet rack profile we ship to Ireland undergoes strict structural loading, coating adhesion, and welding inspections.
Quality control is embedded at every phase of our production lines. We maintain a dedicated Quality Control department staffed by 45 certified QC inspectors. Our quality detection standard complies strictly with international metrics including ISO 9001, CE, and AS4084 structural safety guidelines.
This strict level of testing is essential for Irish enterprises complying with safety audits. Our facilities run comprehensive diagnostics on structural steel batches, ensuring tensile strength matches the nominal loading profiles needed to support pallet loads exceeding 500KG and up to 4500KG safely.
| Test Parameter | Methodology Used | Standard Compliance |
|---|---|---|
| Steel Grade Integrity | Ultrasonic flaw testing & chemical composition analysis | EN 10025 (S355 JR / S235) |
| Weld Defect Prevention | Magnetic particle testing (MPT) on structural connections | AWS D1.1 / EN ISO 17638 |
| Coat Integrity | Epoxy coating thickness, cross-cut adhesion & salt spray tests | ISO 2409 / ASTM D3359 |
| Load Calculations | Finite Element Analysis (FEA) & static overload simulation | AS4084 / EN 15512 |
We verify steel thickness and ensure no internal microscopic voids exist in the structural members.
Automated robotic weld seams are checked for surface and near-surface discontinuities.
Accelerated environmental simulation ensuring 500+ hours of rust resistance under high humidity.
Physical load deflection tests carried out in our state-of-the-art laboratory before dispatch.
Every logistics facility has unique challenges. Our R&D engineering team translates your parameters into secure structural steel profiles.
Specify custom beam spans, upright profile thicknesses, and loading tolerances ranging from 500 kg up to 4,000 kg per level to suit heavy palletized cargo.
Electrostatic powder coating finishes or heavy hot-dip galvanizing options engineered for durability in walk-in freezers and moisture-heavy environments.
Integrated structural base plates, dynamic column guards, and customized row spacer kits designed for accidental forklift collisions and local seismic codes.
Providing reliable racking configurations for key economic drivers across Dublin, Cork, and Galway.
Ireland is home to some of the world's largest pharmaceutical companies, clustered mainly around Dublin (Grange Castle) and Cork. The storage of drug precursors and finished medical components requires clinical-grade, dust-controlled warehouses. Everack's heavy-duty stainless-steel wire shelving and closed-beam racking options prevent dust accumulation, ensure proper airflow, and withstand cleaning chemical washdowns.
Exporting agricultural and marine products from Irish ports demands temperature-controlled environments. Standard steel structures quickly fatigue under sub-zero conditions (-25°C). Our cold-rolled structural steel, treated with protective coatings, remains ductile and structural, preventing brittleness under thermal contraction.
With quick fulfillment expectations, Irish 3PL hubs along the M50 require dynamic storage architectures like Mezzanine floors and Narrow Aisle (VNA) racking. Our customized metallic mezzanine systems increase usable footprint area by up to 200%, accommodating both automated conveyor routes and high-capacity manual retrieval zones.
For storing building materials, steel pipes, and heavy timber in regions like Galway and Limerick, our heavy-duty cantilever racking systems provide flexible, barrier-free horizontal storage, holding weight distributions well over 1000kg per support arm.
Discover our comprehensive collection of heavy-duty, commercial, and clinical storage rack systems suited for wholesale export.
What global supply chain managers look for when importing high-capacity steel structures.
Procurement officers must guarantee that steel coils originate from verified tier-1 mills. Our systems utilize Q235B and Q355B (equivalent to EN S235 and S355 standards) structural steel grades, providing certified mill test reports (MTR) with every shipment.
Before fabrication begins, our engineering department simulates spatial stresses using ANSYS and AutoDesk simulation tools, confirming deflection limits do not exceed 1/200th of the span length under maximum load.
International ocean shipping costs affect overall budgeting. We package upright frames, load beams, and mesh shelves to minimize cargo volume, ensuring safe handling with standard warehouse forklifts upon arrival at European ports.
Our products carry full structural traceability. Each production batch contains labels indicating the operator, raw material coil batch, and QC inspector stamp, helping satisfy insurance underwriters and HSA auditors in Ireland.
Get expert answers on local safety compliance, custom specifications, import details, and installation support.
Get in touch with our engineering team for free CAD layouts, customized loading stress analyses, and competitive factory-direct pricing for your Irish logistics project.
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