Warehouse Storage Shelf Manufacturer & Factory serving the Sri Lanka Market

Providing industrial-grade, heavy-duty racking & shelving systems engineered with AS4084 compliance, custom profiles, and robust corrosion protection tailored for Sri Lanka’s logistics corridors.

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12+ Years Design Expertise
38,500 ㎡ Manufacturing Base
AS4084 / CE Safety Standards

Analyzing Sri Lanka's Modern Industrial & Logistics Renaissance

Sri Lanka is rapidly transforming into a major Indian Ocean maritime hub. Strategic developments such as the Colombo Port Expansion (including the East Container Terminal and South Asia Gateway Terminal) and the growth of the Hambantota Port Industrial Zone have created a strong demand for high-density, vertical storage systems.

Additionally, the Board of Investment (BOI) industrial parks in zones like Katunayake, Biyagama, and Mirigama are attracting logistics operators, large-scale apparel manufacturers, FMCG giants, and third-party logistics (3PL) providers. To maximize high-value real estate near port access routes, traditional flat warehouses are converting to high-rise vertical storage. Selecting heavy-duty racking designed for high seismic loads, structural durability, and corrosion resistance is critical to operations.

Macro Sri Lanka Market Dynamic

Key industrial growth drivers requiring high-density structural racking solutions:

95%
Humidity Level Coastal Zones
4.5T
Max Capacity per Racking Level
ISO9001
Factory Quality Standard

Tailored Engineering for Tropical & Marine Environments

How Everack addresses the specific structural and environmental challenges faced by Sri Lankan logistics operations.

Advanced Corrosion Resistance

Sri Lanka's coastal areas experience high salt air concentration. We utilize premium Q235B and Q355B structural steel, finished with electrostatically charged epoxy powder coatings (thickness 60-80 microns) or hot-dip galvanization, providing long-term protection against rust.

Seismic and Load Rigidity

Utilizing Finite Element Analysis (FEA) software, we design customized upright frames and beams to withstand local ground conditions. This includes wind load engineering for coastal warehouses and high structural stability under full dynamic load conditions.

Custom Optimization

Offering adaptable beam levels (adjustable by 50mm or 75mm pitches), specialized pallet supports, integrated row spacers, and robust upright protectors. Engineered to support loads ranging from 200kg up to 4,500kg per level.

Nanjing Everack: A Legacy of Engineering Excellence

Nanjing Everack Storage Equipment Co., Ltd. was established in 2014, drawing on over 12 years of core industry experience in industrial racking design and structural manufacturing. Located in Nanjing, China, our manufacturing facility spans 38,500 square meters.

As a global vendor with 9 years of export experience, our products are distributed across North America, Western Europe, Australia, and South Asia, generating an annual export revenue of USD 28.5 million.

Supported by a network of over 1,200 upstream supply chain partners—including steel suppliers, automated powder coating providers, and precision hardware manufacturers—we serve 3PL providers, global e-commerce distribution centers, cold storage operations, and large-scale manufacturing facilities.

Quality Assurance & Inspection Standards

Our quality control department is staffed by 45 certified QC inspectors. We adhere to international safety metrics, including ISO 9001, CE, and AS4084 structural safety guidelines. Our comprehensive testing protocol includes:

  • Raw material ultrasonic flaw testing and steel thickness verification.
  • Automated robotic weld seam magnetic particle testing (MPT).
  • Static and dynamic heavy-load stress test simulations under maximum load capacities.
  • Epoxy powder coating thickness, adhesion, and salt spray corrosion resistance testing.

Advanced Production Facility & Machinery

Our 38,500㎡ facility features automated cold-roll forming lines, welding robots, and electrostatic powder coating lines.

Raw Materials
Raw Materials
Wiredrawing
Wiredrawing
Strengthening
Strengthening
Strengthening Rib
Strengthening Rib
Metal Mesh Production
Metal Mesh Production
Raw Materials Inspection
Raw Materials Inspection
Cutting
Cutting
Bending
Bending
Punching
Punching
P-Beam Rolling
P-Beam Rolling
Diagonal Brace Rolling
Diagonal Brace Rolling
Occluding Beam Rolling
Occluding Beam Rolling
Column Production
Column Production
Automatic Welding
Automatic Welding
Powder Spraying
Powder Spraying
Plate Shearing Machine
Plate Shearing
Plate Bending Machine
Plate Bending
Sawing Machine
Sawing Machine
Punching Machine
Punching Machine
Laser Cutting Machine
Laser Cutting
Automatic Welding Machine
Auto Welding Robot
Grinding Machine
Grinding Machine
Shot Blasting Machine
Shot Blasting
Spraying Production Line
Spraying Line
Hot Cleaning Furnace
Cleaning Furnace
CNC Curve Gear Grinding Machine
CNC Gear Grinder
Milling Machine
Milling Machine
Wiredrawing Machine
Wire Drawing M/C
Strengthening Machine
Strengthening M/C
Strengthening Rib Machine
Rib Roller M/C
Metal Mesh Production Line
Mesh Welder Line
P-Beam Rolling Mill
P-Beam Rolling Mill
Diagonal Brace Rolling Mill
Brace Rolling Mill
Occluding Beam Rolling Mill
Occluding Roller
Automatic Column Production Line
Column Auto Line
Welding Robot
Welding Robot

Tailored Solutions for Industrial Verticals in Sri Lanka

Providing custom warehouse racking systems designed for specific local market sectors.

Apparel & Textile Logistics

Sector Need: Flexible, high-density storage for fabrics, hanging garments, and boxed inventory.
Racking System: Multi-tier mezzanine racks and selective pallet racking. Features wire mesh decking for improved airflow, dust control, and integration with fire sprinkler systems.

FMCG & Cold Storage

Sector Need: High throughput, strict FIFO management, and rust resistance in low-temperature environments.
Racking System: Drive-in pallet systems and high-density Shuttle Racking. Durable hot-dip galvanized finishes prevent rust in sub-zero environments.

Third-Party Logistics (3PL)

Sector Need: Versatile racking configurations to support high turnover rates and a wide range of pallet sizes.
Racking System: VNA (Very Narrow Aisle) systems and adjustable selective pallet racking. Designed to maximize vertical warehouse height up to 15 meters.

Technical Validation & Engineering Competence

Our professional engineering department, consisting of 68 R&D engineers, ensures every racking layout meets international safety standards.

Finite Element Analysis (FEA) Modeling

Before production, every structural layout undergoes simulated stress testing using structural engineering software. We calculate upright deflection, beam bending moments, safety coefficients (minimum 1.5 ratio), and structural response to ensure compliance with AS4084-2012 standards.

Custom Profile Engineering

We offer custom beam spans, upright profile thicknesses, and structural load capacities (ranging from 500 kg to 4,000 kg per level) to fit specific warehouse dimensions and forklift specifications.

Everack Quality Checkpoint Matrix

Steel Grade Standard: Q235B / Q355B Hot-Rolled Steel
Powder Coating Adhesion: ISO Class 0 (No Detachment)
Seismic Safety Certification: RMI & AS4084-2012 Certified
Weld Quality: AWS D1.1 Robotic Structural Welds

Future Technical Roadmap: Warehouse Automation

Developing storage solutions that support the transition to automated, smart logistics hubs.

AS/RS Racking Integration

Designing high-tolerance racking systems for Automated Storage and Retrieval Systems (AS/RS). Our high-precision fabrication ensures seamless compatibility with automated cranes and shuttles.

IoT-Enabled Safety Systems

We are developing real-time load and collision monitoring systems. Structural sensors warn warehouse operations of overloading or forklift impacts, protecting personnel and inventory.

Eco-Friendly Green Steel

Reducing carbon footprint by utilizing recycled scrap steel in electric arc furnace (EAF) processing, helping global corporations achieve net-zero goals.

Expert Procurement Guidance (Q&A)

Common questions answered by our engineering and logistics support teams.

How does Nanjing Everack handle shipment and delivery to Sri Lanka?
We offer direct sea freight shipping from Shanghai or Nanjing Port to Colombo Port. Our shipping coordinators manage all export clearance and document sets (Bill of Lading, Packing Lists, Certificates of Origin). Deliveries are coordinated to BOI zones and logistics terminals throughout Sri Lanka.
What corrosion protection is best for coastal warehouses near Colombo?
For high-humidity or coastal storage, we recommend our hot-dip galvanized (HDG) finish or a multi-stage zinc phosphate pre-treatment followed by electrostatic epoxy powder coating (60-80μm). This provides reliable protection against salt-air corrosion.
Are custom layout design services available, and is there a fee?
Yes, our R&D engineering team provides 2D layout drafts and 3D conceptual designs using CAD and FEA structural software free of charge. Designs are tailored to your warehouse dimensions, forklift corridors, and pallet sizes.
How do we verify load safety and structural compliance?
Every product batch is manufactured in accordance with ISO 9001 and AS4084 guidelines. We perform raw material testing, weld line checks, and dynamic load testing. Load safety signs and rating plates are provided for installation on the racking structures.

Industrial Racking & Storage Systems Catalog

Explore our full range of heavy-duty and light-duty industrial storage systems serving the Sri Lanka market.

Request a Custom Warehouse Racking Layout

Get in touch with our design engineers. We provide detailed CAD layouts, load capacity calculations, and factory-direct pricing for your warehouse project in Sri Lanka.

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