Custom OEM Merchandising Units Manufacturers & Exporters

Strategic retail design, high-density industrial storage, and structural engineering solutions for global supply chains and high-velocity markets.

Industrial Racking & Merchandising Blueprint

Nanjing Everack Storage Equipment Co., Ltd. represents the peak of custom structural racking design and automated steel fabrication, serving global enterprises with precision and structural accountability.

12+ Yrs
Core Racking Experience
38,500m²
Modern Production Facility
$28.5M
Annual Export Revenue
1,200+
Supply Chain Partners

Advanced Engineering Capabilities

Established in 2014 in Nanjing, China, we operate as a leading industrial designer and exporter. We develop high-capacity storage solutions that resolve spatial layout challenges for third-party logistics (3PL) providers, cold storage operations, large-scale distribution centers, and retail stores globally.

Our R&D team consists of 68 professional engineers utilizing 3D CAD modeling and Finite Element Analysis (FEA) to verify structural performance, seismic resistance, and load capacity safety margins.

  • Custom structural steel sizing and profile layout configurations.
  • Custom load ratings ranging from 500 kg to over 4,000 kg per storage level.
  • Structural finishes including automated electrostatic powder coating and hot-dip galvanization.
  • Regulatory alignment with international standards, including ISO 9001, CE, and AS4084 guidelines.

Strict Quality Control Procedures

We maintain an internal testing team of 45 certified inspectors who evaluate raw materials and finished products to ensure structural safety. Our testing methods include:

  • Raw Material Assessment: Ultrasonic thickness verification and structural flaw testing.
  • Weld Inspection: Automated magnetic particle testing (MPT) of robotic weld seams.
  • Load Verification: Undergoing static and dynamic load deflection simulation.
  • Surface Testing: Multi-layer epoxy thickness assessment, cross-hatch adhesion, and salt spray corrosion resistance evaluation.

Leveraging Chinese Manufacturing Ecosystems for Global Sourcing

Why modern global enterprises choose Nanjing industrial partners for custom merchandising structures and high-density racking projects.

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Supply Chain Integration

Nanjing's steel production and processing clusters provide direct access to high-quality raw materials. We source structural steel directly from primary mills, ensuring material traceability and cost efficiency.

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Automated Production Lines

Our facility operates automated roll forming, CNC punch pressing, and robotic welding stations. Automated production helps maintain consistent structural dimensions and reliable weld quality across large product runs.

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Export Infrastructure

With 9 years of global export experience to markets in North America, Western Europe, and Australia, we manage shipping, packaging, and custom clearances to minimize transit timelines.

Industry Trends & Regional Configuration Layouts

Addressing the shifting landscape of global retail spaces, industrial storage requirements, and regional structural regulatory frameworks.

Global Warehousing & Retail System Trends

Industrial storage configurations are adapting to shifting supply chain demands:

  • Modular Store Integration: Display fixtures must support rapid layout changes to accommodate rotating seasonal inventories.
  • Optimized Omnichannel Fulfillment: Storage systems are designed to support both walk-in retail display and back-of-house automated order picking.
  • Environmentally Safe Coatings: Powder coatings must use low-VOC, heavy-metal-free chemistries to meet modern environmental initiatives.
  • Seismic Structural Designs: Racking assemblies are engineered to meet specific regional seismic zones and building code mandates.

Localized Structural Deployments

We supply racking configurations tailored to specific regional requirements:

  • North America: Heavy-duty warehouse shelves and industrial mezzanine structures configured to meet local safety factors and seismic requirements.
  • Western Europe: Store gondolas featuring modular configurations, cosmetic display shelving, and custom side panel options.
  • Australia: Heavy cantilever structures and mezzanine components manufactured and documented in accordance with AS4084 safety guidelines.

Precision Manufacturing & Fabrication Pipeline

A step-by-step look at our automated fabrication, material preparation, and quality control processes at our Nanjing facility.

Raw Materials
Raw Materials
Wiredrawing
Wiredrawing
Strengthening
Strengthening
Strengthening Rib
Strengthening Rib
Metal Mesh Production
Metal Mesh Production
Raw Materials
Raw Materials
Cutting
Cutting
Bending
Bending
Punching
Punching
P-Beam Rolling
P-Beam Rolling
Diagonal Brace Rolling
Diagonal Brace Rolling
Occluding Beam Rolling
Occluding Beam Rolling
Column Production
Column Production
Automatic Welding
Automatic Welding
Powder Spraying
Powder Spraying
Plate Shearing Machine
Plate Shearing Machine
Plate Bending Machine
Plate Bending Machine
Sawing Machine
Sawing Machine
Punching Machine
Punching Machine
Laser Cutting Machine
Laser Cutting Machine
Automatic Welding Machine
Automatic Welding Machine
Grinding Machine
Grinding Machine
Shot Blasting Machine
Shot Blasting Machine
Spraying Production Line
Spraying Production Line
Hot Cleaning Furnace
Hot Cleaning Furnace
CNC Curve Gear Grinding Machine
CNC Curve Gear Grinding
Milling Machine
Milling Machine
Wiredrawing Machine
Wiredrawing Machine
Strengthening Machine
Strengthening Machine
Strengthening Rib Machine
Strengthening Rib Machine
Metal Mesh Production Line
Metal Mesh Production Line
P-Beam Rolling Mill
P-Beam Rolling Mill
Diagonal Brace Rolling Mill
Diagonal Brace Rolling Mill
Occluding Beam Rolling Mill
Occluding Beam Rolling Mill
Automatic Column Production Line
Automatic Column Production
Welding Robot
Welding Robot

Procurement & Customization Criteria

Key parameters for evaluating structural racking and display manufacturing partners.

Structural Specifications Checklist

Global supply chain managers should verify structural capacities, coating types, and design specifications before placing orders:

  • Material Grades: Verify structural steel grade certifications (e.g., Q235B, Q355B structural steel).
  • Deflection Tolerances: Confirm structural deflection limits align with safety standards (e.g., L/200 or L/300 deflection ratings).
  • Welding Standards: Ensure robotic and manual welding processes are certified to relevant industrial codes.
  • Corrosion Resistance: Select appropriate finishes—such as zinc plating, powder coating, or hot-dip galvanizing—based on cold storage or outdoor exposure.

Retail & Display Integration

For custom retail merchandising units, confirm design compatibility with in-store operations:

  • Modular Interchangability: Ensure shelves adjust vertically to accommodate varied product dimensions.
  • Brand Finishes: Match corporate color palettes using RAL-coded powder finishes.
  • Weight Capacity: Verify load ratings for displays to support dense merchandise setups without warping.
  • Accessories: Integrate side panels, wire grids, pegboard backings, and ticket rails to suit functional store layouts.

Technical FAQ: Racking & Display Systems

Common questions regarding load capacities, compliance standards, and lead times for high-volume custom manufacturing.

What standards govern your structural designs? +
Our storage racking and steel structures are designed and manufactured to comply with key international performance guidelines, including ISO 9001 quality management processes, CE safety markings for Europe, and AS4084 structural safety standards for the Australian market. We verify load calculations through Finite Element Analysis (FEA) testing.
How do you determine and guarantee load capacities? +
Load limits are calculated based on raw material gauge, profile geometry, and column placement. Every custom system undergoes static load testing, dynamic deflection analysis, and simulated structural capacity runs. We provide load signs for all installed racking assemblies showing rated capacities.
What customized finishing options do you offer for corrosion protection? +
We provide automated electrostatic powder coatings in RAL colors for indoor retail displays and warehouse shelving. For humid, outdoor, or cold-chain storage environments, we offer hot-dip galvanized finishes and corrosion-resistant primers to prevent rust and surface wear.
What are the typical lead times for custom OEM orders? +
Lead times depend on design complexity and production scale. Standard modifications to existing profiles typically require 20 to 30 days for production, whereas major custom structures requiring specialized tooling and custom roll forming may need 40 to 60 days from final drawing approval to shipment.
Do you provide 3D CAD modeling and layout design support? +
Yes, our R&D team of 68 engineers designs storage layouts using CAD tools. We provide detailed 3D layouts, structural elevations, and installation diagrams based on building dimensions, forklift turning radiuses, and required pallet flow directions.